What You'll Learn
Aussie Conditions
Look, we've all seen it, that crusty, yellow haze that makes a decent car look like a total dunger. Between our brutal Aussie UV and the salt air if you live near the coast, polycarbonate lenses just don't stand a chance. This guide is for anyone who wants to stop squinting at night and get their headlights looking brand new again without paying a fortune for new assemblies.
Why Your Headlights Look Like Crap
The Gear You'll Need
What You'll Need
While you're here...
Setting the Scene
Wash the car
Give the headlights and the surrounding panels a proper wash. You don't want any grit or red dust getting caught under your sandpaper and making deep scratches where you don't want them.
Tape it up
This is where most people mess up. Tape off the paintwork around the headlight. Use two or three layers of tape. Made this mistake myself on a black Commodore years ago, one slip with the sandpaper and I was suddenly doing a paint repair too. Not fun.
Park in the shade
Do NOT do this in direct sunlight. If the plastic is hot, your water will evaporate too fast and the polish will bake on. Find a cool spot in the garage or under a carport.
The Restoration Process
The First Sand (800 Grit)
Soak your 800-grit paper for 5 minutes. Spray the light down and start sanding in horizontal motions. You'll see gross, yellow 'slurry' coming off. That's the dead UV coating. Keep going until the slurry turns white.
Check Your Work
Wipe it dry. The headlight should look completely frosted and uniform. If you see clear spots, it means you haven't sanded off the old coating yet. Go back in.
Step Up to 1500 Grit
Now switch to 1500-grit paper. This time, sand in vertical motions (opposite to your first step). This helps you see when you've removed the scratches from the previous grit.
Final Sand (2500-3000 Grit)
Finish with your finest paper. Use plenty of water. The lens will start to look a bit more translucent now. It'll still be foggy, but much smoother.
Dry and Inspect
Dry it off completely. It should feel smooth as glass. Any rough patches need more sanding. No shortcuts here, mate.
Compounding
Apply a pea-sized amount of Meguiar's Ultimate Compound to a microfibre or a foam applicator. Rub it in hard using circular motions. You'll start to see the clarity return like magic.
Buffing
Use a clean microfibre to buff off the compound residue. If it's not crystal clear, repeat the compounding. I usually do two rounds to be sure.
The Alcohol Wipe
This is crucial. Use some Isopropyl Alcohol on a clean cloth to wipe the lens. This removes all the oils from the polish so your sealant can actually stick.
Applying the UV Protectant
Whatever sealant you bought, apply it now. If it's a wipe-on clear coat, do it in one smooth, steady motion. Don't go back over it while it's wet or it'll streak. This is the 'holy grail' step that stops them turning yellow again in three months.
Curing
Let it sit. Most coatings need at least an hour to dry and 24 hours before they can get wet. Don't go for a drive down a dusty track as soon as you're done.
Pro Tips from the Trade
Watch Out
Keeping Them Clear
Common Questions
Can I just use toothpaste?
My headlights are foggy on the inside. Can I fix that?
Will this pass a Roadworthy/Rego check?
How long will the DIY fix last?
Give it a Crack
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